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Tuesday 21 March 2017

ACTION  COMMUTATOR: Why output of commutator / dc generator is dc?

Why output dc generator dc  generated e.m.f  alternating one
commutator arrangement
If  somehow,connection of the coil side to the external load is reverse at the same instant the current in the coil sides reverses,as shown in below figure,the current through the load will be direct current.  This is what a commutator does. Above fig. shows a commutator having two segments C1 and C2.  It consists of a cylindrical metal ring cut into two halves or segments C1 and C2  respectively separated by a thin sheet of mica.

How commutator convert AC to DC in a DC generator?
commutating action



The commutator is mounted on,  but insulated from,  the rotor shaft.  The ends of coil sides AB and CD are connected to the segments C1 and C2 respectively as shown in Figure.  Two stationary carbon brushes rest on the commutator and lead current to the external load.  With this arrangement,  the commutator at all times connects the coil side under S-pole to the +ve brush and that under N-pole to the -ve brush

the coil sides AB and CD are under N.pole and s pole respectively.  Note that segment Cl connects the coil side AB to point P of the load resistance R and the segment C2 connects the coil side CD to point Q  of the load.  Also note the direction of current through load.  It is from Q to P
After half a revolution of the loop(i e.180 rotation), the coil side AB is under S-pole and the coil side CD under N-pole as shown in Fig.The current in the coil sides now flow in the reverse direction but the segments C1 and C2,  have also moved through 180 i e.  segment C1 is now in contact with +ve brush and segment C2 in contact with -ve brush Note that commutator has reversed the coil connections to the load i.e coil side AB is now connected point Q and coil side CD is now connected point P of the load Also note the direction of current through the load It is again from Q to P
                                                                
voltage across commutator of dc generator
DC voltage output across commutator of dc generator
                      
thus alternating voltage generated in the loop will apear as direct voltage across the brushes reader may note that e.m.f generated in the armature winding generator is alternating one.  
It is by the use of commutator that we convert the generated alternating e.m.f into direct voltage.  The purpose of brushes is simply to lead current rotating loop or winding to the external stationary load

The variation of voltage across the brushes with the angular displacement of the loop will be as shown in Figure.This is not as steady direct voltage but has a pulsating  character.
 
It is because the voltage appearing across the brushes varies from zero to maximum value and back to zero twice for each revolution of the loop.  A pulsating direct voltage such as is produced by a single loop is not suitable for many commercial uses.  What we require is the steady direct voltage.  This can be achieved by using a large number of coils connected in series.  The resulting arrangement is called armature winding

Thursday 16 March 2017


Transformers are constructed so that their characteristics match the application for which they are intended. The differences in construction may involve the size of the windings or the relationship between the primary and secondary windings. Transformer types are also designated by the function the transformer serves in a circuit, such as an isolation transformer.



distribution transformer diagram
Fig: distribution transformer
photo credit bhalachandra deshmukh


Distribution Transformer:

Distribution transformers are generally used in electrical power distribution and transmission
systems. This class of transformer has the highest power, or volt-ampere ratings, and the highest continuous voltage rating. The power rating is normally determined by the type of cooling methods the transformer may use. Some commonly-used methods of cooling are by using oil or some other heat-conducting material.Ampere rating is increased in a distribution transformer by increasing the size of the primary and secondary windings;voltage ratings are increased by increasing the voltage rating of the insulation used in making the transformer.

Power Transformer:
Power transformers are used in electronic circuits and come in many different types and applications.Electronics or power transformers are sometimes considered to be those with ratings of 300 volt-amperes and below. These transformers normally provide power to the power supply of an electronic device, such as in power amplifiers in audio receivers.

Control Transformer:
Control transformers are generally used in electronic circuits that require constant voltage or constant current with a low power or volt-amp rating.Various filtering devices, such as capacitors, are used to minimize the variations in the output.This results in a more constant voltage or current.

Auto Transformer:

The auto transformer is generally used in low power applications where a variable voltage is required.The auto transformer is a special type of power transformer.It consists of only one winding.By tapping or connecting at certain points along the winding,different voltages can be obtained

Isolation Transformer:

Isolation transformers are normally low power transformers used to isolate noise from or to ground electronic circuits.Since a transformer cannot pass DC voltage from primary to secondary,any DC voltage (such as noise) cannot be passed,and the transformer acts to isolate this noise.

Potential Transformer:
The instrument potential transformer (PT) steps down voltage of a circuit to a low value that can be effectively and safely used for operation of instruments such as ammeters, voltmeters,watt meters,and relays used for various protective purposes.

Current Transformer:

The instrument current transformer (CT) steps down the current of a circuit to a lower value and is used in the same types of equipment as a potential transformer.This is done by constructing the secondary coil consisting of many turns of wire,around the primary coil, which contains only a few turns of wire. In this manner,measurements of high values of current can be obtained. 

A current transformer should always be short-circuited when not connected to an external load.Because the magnetic circuit of a current transformer is designed for low magnetizing current when under load,this large increase in magnetizing current will build up a large flux in the magnetic circuit and cause the transformer to act as a step-up transformer,inducing an excessively high voltage in the secondary when under no load.

Sunday 12 March 2017

Explanation of Construction of Dc motor, types of dc motors series, shunt and compound dc motors

 how does dc motor work dc motor working principle
fig: dc motor working principle
If a current carrying conductor is placed into the field of a permanent magnet, as shown in Fig, a force will be exerted on the conductor to push it out of the magnetic field. 

PRACTICAL D.C. MOTORS
 
dc motor construction and working of dc motor
Fig: dc motor construction


Direct Current Machines:In a d. c.machine, the field winding is on the stator and the armature winding is on rotor.
The constructional features of a typical two-pole d. c. machine are depicted in above figure

STATOR: The stator consists of (i) yoke (or frame) made of unlaminated ferromagnetic material, such as cast iron or fabricated steel (ii) the salient field poles bolted to the inner periphery of the yoke and (iii) bearings, brush-rigging carrying brush-holders, end-covers etc. The yoke is made, to rest on a supporting base.

The field poles are made of a stack of steel plats (1 to 1. 5 mm thick), riveted together. The pole core, where the  exciting or field winding is wound, is usually of smaller cross-section than the pole shoe (or pole face), 
due to the following reasons:
(a) The reduced cross-section of the pole core requires less copper for the field winding.

(b) The large pole shoe area increases the flux per pole entering the armature, due to the reduction in air-gap reluctance.

(c) plot shoes provide mechanical strength and support to the field winding 
ROTOR: The armature core consists of a stack of circular steel laminations about 0. 4 to 0. 6 mm thick. The periphery of these laminations is slotted to receive the distributed armature winding, These laminations are insulated from one another so as to decrease the eddy-current losses. In case of small machines, the laminations are assembled tightly on the shaft, but on the cast-iron spider in case of large machines.
In addition to the field and armature windings, a d. c. generator must have a commutator, to serve as a mechanical rectifier for the alternating e. m. f. generated in the armature winding to direct e.m.f. At the brush terminals. For a d. c. motor, the commutator serves as a mehanical inverter to invert the direct applied voltage to alternating voltage in the armature winding. These requirements of mechanical-rectifier and mechanical inverter operations demand that the armature and commutator be placed on the rotor and field winding in stator 

Contact with the external circuit is made through carbon brushes rubbing on the commutator segments.


Type of dc motor:
1) dc series motor
2) dc shunt motor
3) dc compound motor

Direct current motors are classified by the way in which the field and armature windings are connected, which may be in series or in parallel. 

1) dc Series Motor: Series motor The field and armature windings are connected in series  share the same current. The series motor has the characteristics of a high starting torque but a speed which varies with load. Theoretically the motor would speed up to self-destruction, limited only by the windage of the rotating armature and friction, if the load were completely removed. 
dc series motor and speed torque characteristics
speed  load characteristics

Figure  shows series motor connections and characteristics.For this reason the motor is only suitable for direct coupling to a load, except in very small motors,such as vacuum cleaners and hand drills, and is ideally suited for applications where the machine must start on load, such as electric trains, cranes and hoists.

Reversal of rotation may be achieved by reversing the connections of either the field or armature windings but not both.

This characteristic means that the machine will run on both a.c. or d.c. and is, therefore, sometimes referred to as a ‘universal’ motor.

2) Dc shunt motor: Shunt motor The field and armature windings are connected in parallel . Since the field winding is across the supply, the flux and motor speed are considered constant under normal conditions.
dc shunt motor speed torque characteristics
speed  load characteristics


 In practice, however, as the load increases the field flux distorts and there is a small drop in speed of about 5% at full load, as shown in Fig. The machine has a low starting torque and it is advisable to start with the load disconnected. The shunt motor is a very desirable d.c. motor because of its constant speed characteristics.It is used for driving power tools, such as lathes and drills. Reversal of rotation may be achieved by reversing the connections to either the field or armature winding but not both.

3) dc compound motor: Compound motor The compound motor has two field windings – one in series with the armature and the other in parallel.

dc compound motor speed torque characteristics
 If the field windings are connected so that the field flux acts in opposition, the machine is known as a short shunt and has the characteristics of a series motor. If the fields are connected so that the field flux is strengthened, the machine is known as a long shunt and has constant speed characteristics similar to a shunt motor. The arrangement of compound motor connections is given in Fig. The compound motor may be designed to possess the best characteristics of both series and shunt motors, that is, good starting torque together with almost constant speed. Typical applications are for electric motors in steel rolling mills, where a constant speed is required under varying load conditions.



Wednesday 8 March 2017

Transformer Noise
The"hum"caused by energized power transformer, under no-load conditions,originates in the core
where the laminations tend to vibrate by magnetic forces. The noise is transmitted  through the oil to the tank side and thence to the surroundings.
The following are the main factors which produce noise in transformers:
1. Magnetostriction (occurrence of dimensional changes both parallel to, and perpendicular to the direction of magnetisation)
2. The mechanical vibrations caused by the laminations, depending upon the tightness
of clamping, size, gauge, associated structural parts, etc.
3. The mechanical vibration of tank walls.
4. The damping.
The noise emission may be reduced by the following methods/means:
1. prevention of vibration of core-plate by the use of a lower flux density and giving
attention to constructional feature (such as clamping bolts, proportions and
dimensions of the 'steps' in plate width, tightness of clamping and uniformity of plates).
2. Using cushions, padding, or oil barriers to sound insulate the transformer from tank.
3. Designing suitably the tank and stiffeners to check tank wall vibration.
4. sound insulating the tank from the ground or surrounding air.
However, the noise problem cannot be solved completely.

Friday 3 March 2017

air circuit breaker
air circuit breaker
A circuit breaker is a device that is used to completely disconnect a circuit when
any abnormal condition exists. The circuit breaker can be designed to actuate
under any undesirable condition.

The purpose of a circuit breaker is to break the circuit and stop the current flow when the current exceeds a predetermined value without causing damage to the circuit or the circuit breaker.

Circuit breakers are commonly used in place of fuses and sometimes eliminate the need for a switch.
 A circuit breaker differs from a fuse in that it "trips" to break the circuit and may be reset, while a fuse melts and must be replaced.

Air circuit breakers (ACBs) are breakers where the interruption of the breaker contacts takes place in an air environment. 



Oil circuit breakers (OCBs) use oil to quench the arc when the breaker contacts open

Low-Voltage Air Circuit Breakers


A low-voltage circuit breaker is one which is suited for circuits rated at 600 volts or lower. One of the most commonly used low-voltage air circuit breakers is the molded case circuit breaker


A cutaway view of the molded case circuit breaker is shown in Figure
cutaway view of the molded case circuit breaker
Fig.cutaway view of the molded case circuit breaker

A circuit can be connected or disconnected using a circuit breaker by manually moving the
operating handle to the ON or OFF position. All breakers, with the exception of very small ones,have a linkage between the operating handle and contacts that allows a quick make (quick break contact action) regardless of how fast the operating handle is moved. The handle is also designed so that it cannot be held shut on a short circuit or overload condition. If the circuit breaker opens under one of these conditions, the handle will go to the trip-free position. The trip-free position is midway between the ON and OFF positions and cannot be re-shut until the handle is pushed to the OFF position and reset.

A circuit breaker will automatically trip when the current through it exceeds a predetermined
value. In lower current ratings, automatic tripping of the circuit breaker is accomplished by use of thermal tripping devices. Thermal trip elements consist of a bimetallic element that can be calibrated so that the heat from normal current through it does not cause it to deflect. An abnormally high current, which could be caused by a short circuit or overload condition, will cause the element to deflect and trip the linkage that holds the circuit breaker shut. The circuit breaker will then be opened by spring action. This bimetallic element, which is responsive to the heat produced by current flowing through it, has an inverse-time characteristic. If an extremely high current is developed, the circuit breaker will be tripped very rapidly.

For moderate overload currents, it will operate more slowly. Molded case breakers with much larger current ratings also have a magnetic trip element to supplement the thermal trip element. The magnetic unit utilizes the magnetic force that surrounds the conductor to operate the circuit breaker tripping linkage.

When the separable contacts of an air circuit breaker are opened, an arc develops between the two contacts. Different manufacturers use many designs and arrangements of contacts and their surrounding chambers. The most common design places the moving contacts inside of an arc chute. The construction of this arc chute allows the arc formed as the contacts open to draw out into the arc chute. When the arc is drawn into the arc chute, it is divided into small segments and quenched. This action extinguishes the arc rapidly, which minimizes the chance of a fire and also minimizes damage to the breaker contacts.
 

Molded case circuit breakers come in a wide range of sizes and current ratings. There are six frame sizes available: 100, 225, 400, 600, 800, and 2,000 amps. The size, contact rating, and current interrupting ratings are the same for all circuit breakers of a given frame size. The continuous current rating of a breaker is governed by the trip element rating. The range of voltage available is from 120 to 600 volts, and interrupting capacity ranges as high as 100,000 amps.
 

Much larger air circuit breakers are used in large commercial and industrial distribution systems. These circuit breakers are available in much higher continuous current and interrupting ratings than the molded case circuit breaker. Breakers of this type have current ratings as high as 4,000 amps, and interrupting ratings as high as 150,000 amps.

Most large air circuit breakers use a closing device, known as a "stored energy mechanism," for fast, positive closing action. Energy is stored by compressing large powerful coil springs that are attached to the contact assembly of a circuit breaker. Once these springs are compressed, the latch may be operated to release the springs, and spring pressure will shut the circuit breaker. Circuit breaker closing springs may be compressed manually or by means of a small electric motor. This type of circuit breaker can be classified as either a manually- or electrically-operated circuit breaker.

When a large air circuit breaker is closed, the operating mechanism is latched. As the circuit breaker is closed, a set of tripping springs, or coils, are compressed, and the circuit breaker may then be tripped by means of a trip latch. The trip latch mechanism may be operated either manually or remotely by means of a solenoid trip coil.
As previously stated, circuit breakers may be operated either manually or electrically.
Electrically-operated circuit breakers are used when circuit
are to be operated at frequent
intervals or when remote operation is required.
circuit breaker operation
circuit breaker

When the electrically-operated stored energy circuit breaker is tripped, the spring is recharged by the spring charging motor so that the breaker is ready for the next closing operation. The manually-operated circuit breaker closing springs are normally compressed by a hand crank just prior to operation of the breaker. Figure  shows a large air circuit breaker which is classified as a manually-operated stored energy circuit breaker. The closing springs are compressed by pulling downward on the large operating handle on the front of the breaker. Closing this circuit breaker is accomplished manually by depressing the small closing lever. Tripping this circuit breaker is done by means of the tripping lever, located at the bottom front of the breaker.



High-Voltage Circuit Breakers
High-voltage circuit breakers (including breakers rated at intermediate voltage) are used for service on circuits with voltage ratings higher than 600 volts. Standard voltage ratings for these circuit breakers are from 4,160 to 765,000 volts and three-phase interrupting ratings of 50,000 to 50,000,000 kVA.

In the early stages of electrical system development, the major portion of high-voltage circuit breakers were oil circuit breakers. However, magnetic and compressed-air type air circuit breakers have been developed and are in use today.
The magnetic air circuit breaker is rated up to 750,000 kVA at 13,800 volts. This type of circuit breaker interrupts in air between two separable contacts with the aid of magnetic blowout coils. As the current-carrying contacts separate during a fault condition, the arc is drawn out horizontally and transferred to a set of arcing contacts. Simultaneously, the blowout coil provides a magnetic field to draw the arc upward into the arc chutes. The arc, aided by the blowout coil magnetic field and thermal effects, accelerates upward into the arc chute, where it is elongated and divided into many small segments.
The construction of this type of circuit breaker is similar to that of a large air circuit breaker used for low-voltage applications, except that they are all electrically operated.

Compressed-air circuit breakers, or air-blast circuit breakers, depend on a stream of compressed air directed toward the separable contacts of the breaker to interrupt the arc formed when the breaker is opened. 
Air-blast circuit breakers have recently been developed for use in extra high-voltage applications with standard ratings up to 765,000 volts.

Oil circuit breakers (OCBs) are circuit breakers that have their contacts immersed in oil. Current interruption takes place in oil which cools the arc developed and thereby quenches the arc. The poles of small oil circuit breakers can be placed in one oil tank; however, the large high-voltage circuit breakers have each pole in a separate oil tank. The oil tanks in oil circuit breakers are normally sealed. 
The electrical connections between the contacts and external circuits are made
through porcelain bushings.


Circuit Breaker Control
As we have discussed, circuit breakers may be remotely operated. In order to operate the breakers from a remote location, there must be an electrical control circuit incorporated. Figure shows a simple control circuit for a remotely-operated breaker.
Simple Circuit Breaker Control Circuit open
Simple Circuit Breaker Control Circuit open
Control power is supplied by an AC source and then rectified to DC. The major components of a simple control circuit are: the rectifier unit, the closing relay, the closing coil, the tripping coil,the auxiliary contacts, and the circuit breaker control switch.



To close the remotely-operated circuit breaker, turn the circuit breaker control switch to the close position. This provides a complete path through the closing relay (CR) and energizes the closing relay. The closing relay shuts an auxiliary contact, which energizes the closing coil (CC), which, in turn, shuts the circuit breaker, as shown in Figure . The breaker latches in the closed position. Once the breaker is shut, the "b" contact associated with the closing relay opens,
de-energizing the closing relay and, thereby, the closing coil. When the breaker closes, the "a"contact also closes, which enables the trip circuit for manual or automatic trips of the breaker.
Simple Circuit Breaker Control Circuit closed
Simple Circuit Breaker Control Circuit closed

The circuit breaker control switch may now be released and will automatically return to the
neutral position.
To open the circuit breaker, turn the circuit breaker control switch to the trip position. This
action energizes the trip coil (TC), which acts directly on the circuit breaker to release the
latching mechanism that holds the circuit breaker closed.

When the latching mechanism is released, the circuit breaker will open, opening the "a" contact
for the tripping coil and de-energizing the tripping coil. Also, when the circuit breaker opens,
the "b" contact will close, thereby setting up the circuit breaker to be remotely closed using the
closing relay, when desired. The circuit breaker control switch may now be released.
As you can see from Figure the circuit breaker control circuit can be designed so that any
one of a number of protective features may be incorporated. The three most commonly-used automatic trip features for a circuit breaker are overcurrent (as discussed previously),
underfrequency, and undervoltage. If any one of the conditions exists while the circuit breaker is closed, it will close its associated contact and energize the tripping coil, which, in turn, will trip the circuit breaker.

REFERENCE:DOE FUNDAMENTALS HANDBOOK
ELECTRICAL SCIENCE

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